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SAFETY BULLETIN 

Bulletin number:     SB107

Category:               Safety

Date issued:          6 July 04

Machine models:    Certain TEI 50-97 Block-Push Bottom Feeders (BPBF) with optional modifications for Bobst/Martin 924 finishing machines

Subject:                 Hazardous Pinch Point

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Description of Problem

Recommended Solution

To our valued customer:

 This service bulletin is part of an ongoing effort to provide quality service and support for all Alliance Machine Systems International, LLC products. If you need assistance or more information, please call Richard Daigle, Director Customer Service, at 509-535-0356.

Description of Problem

The design of the Bobst/Martin 924 finishing machine features large vertical air-handling structures on the drive side of the upstream end of the machine. These structures will interfere with the normal BPBF 50-97 prefeeder mainframe when the finishing machine is opened, thus greatly reducing the space available for the operators to install new plates between print sections of the 924.

To eliminate this interference and increase operator workspace when the 924 is opened, Alliance modified the drive side of some BPBF 50-97 prefeeder mainframes to provide a narrow clearance with the 924 air-handling structure when the press is opened. Please refer to Figure 1, which illustrates the clearance between the prefeeder and the 924 in the fully-opened position. This is an optional modification not present on all BPBF 50-97 feeders.

However, should any personnel be standing in this area when the 924 is opened, this narrow clearance can also represent a pinch point hazard between these nested units as the 924 is moving. While it is not common that personnel would be in this zone as the 924 is opened, it is possible and thus represents a potential safety issue that should be addressed.

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Recommended Solution

Alliance recommends that customers take the following actions within 90 days of receiving this safety bulletin, or within 90 days of prefeeder installation.

  1. Install a visual awareness device on the drive side of the prefeeder mainframe to increase operator awareness that a pinch point exists when the 924 is opened. Optionally, install floor stripes per Figure 1 to indicate the limits of the hazard zone.

  2. Advise all operators that a pinch point exists in this area, and to avoid this area as the 924 is opened.

Figure 1. Floor plan view of prefeeder with optional
modification for Bobst / Martin 924 finishing machine

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