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Features and Benefits

Product Optimization Guidelines

Allinace Machine Systems is committed to helping our customers achieve the optimum performance from a J & L Specialty Folder/Gluer. This guide is provided as a tool for personnel involved with the operation of the folder/gluer. We hope you will find it useful and will call us if you need additional assistance.

GRAPH: Theoretical capacity v. Acutal capacity

The theoretical capacity of the folder/gluer process is determined by the utilization of time, speed and material. Losses of time (downtime, set-up, unscheduled), speed (poor diecuts, manpower), or material (waste) will result in a capacity much less than theoretical, as illustrated to the right.

As improvements are made in actual capacity to move toward the theoretical, the payoff in productivity is very significant, since the cost to operate the process at the theoretical capacity is no higher than to operate the process at the reduced capacity, with the exception of material.

GRAPH: Set-Up Times

Set-up can significantly influence production efficiency on a J & L Specialty folder/gluer, in terms of the non-productive time to perform the set-ups, and the quality of the set-up, which allows higher processing speeds. Documented set-up times were demonstrated with a production machine operated by two J & L trainers. These times should be used as benchmarks for efficiency improvement.

Click here for Slide Show: Recommended Steps for Product Optimization Set-up times can be influenced by:
  • Box complexity and design
  • New box design (requires experimentation)
  • Employee commitment to improve
  • Degree of operator training and experience
  • Box style squencing
  • Blank quality
  • Number of qualified operators per set-up
  • Tooling organization system
  • Machine and glue system cleanliness

 

Marketing Opportunities
Simplified Operation
Improve Production Cost
Improvements & New Standard Features
Leading the Way
Product Optimization Guidelines
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